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How Does Flexible Feeding Achieve Vertical Picking for Cylindrical Objects with a Low Length-to-Diameter Ratio?

Time:2025-06-03

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Addressing the challenge of vertical picking for cylindrical objects with a low length-to-diameter ratio (less than 1), Danikor's flexible feeding system offers a customized design and multi-technology collaborative solution, effectively overcoming the feeding defects of traditional vibratory feeders. Below is a systematic analysis based on its technical features:

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I. Core Issues and Limitations of Conventional Solutions

For the feeding of short cylindrical materials, conventional vibratory feeders face the following issues:

         1. Poor Posture Stability: Materials are prone to deviate from the vertical state due to center of gravity shifts or collisions.

2.   Severe Secondary Interference: After vibration stops, materials roll freely, disrupting the correctly adjusted posture.

3.   High Risk of Damage: The electroplated layer on metal surfaces or precision parts can be easily damaged in unordered collisions.


二、Danikor's Customized Vertical Picking Solution

1. Optimized Design of Perforated Plate Structure

Adopting a perforated plate as the core feeding carrier:

Designing stepped hole diameters based on material diameter to ensure vertical drop while preventing jamming.

2. Intelligent Vibration Control Technology

Utilizing Danikor's self-developed vibration control system, which generates high-frequency, low-amplitude vibration waves in specific directions (distinct from the single-direction strong vibrations of traditional vibratory feeders), enabling axial alignment of materials within the holes.

3. Vision-Based Positioning and Coordination Mechanism

Combining Danikor's vision matching algorithm to complete posture screening in a short time.


三、Technical Integration Advantages

1.   Enhanced Compatibility: The same perforated plate can be adapted to 3-5 similar-sized materials by replacing modules, supporting multi-variety mixed-line production.

2.    Improved Yield: Increased success rate of vertical picking, reducing rework rates compared to traditional solutions.

3. Zero-Damage Assurance: Avoiding hard friction between material surfaces and hole walls during vibration.

Danikor's "innovative structural design + intelligent control algorithm + high-precision vision" provides a system-level solution for vertical picking of materials with a low length-to-diameter ratio, meeting the core demands of the precision manufacturing field for flexibility and high yield.

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